回 转 窑 Rotary Kiln

回转窑是煅烧水泥熟料的主要设备,可分为干法生产和湿法生产,亦已被广泛应用冶金、化工等行业。
Rotary kiln calcine capital equipment, cement of grog, there are dry process production and wet process production, have already been used such trades as metallurgy, chemical industry, etc. extensively.
该设备由筒体、支承装置、带档输支承装置、传动装置、活动窑头、窑尾密封装置、燃烧装置等部件组成。
This equipment is made up of kiln body, support device, supporting device with shelf, moving kiln head, sealing device for kiln tail, burning device and etc. parts.
回转窑的窑体与水平呈一定的倾斜,整个窑体由托输装置支承,并有控制窑体上、下窜动的挡输装置。传动系统除设备主传动外,还设置了为保证在主传动电源中断时仍能使窑体慢速转动,防止窑体弯曲变形的辅助传动装置。窑头密封采用了壳罩式密封,窑尾装有轴向接触式密封装置,保证了密封的可靠性。
Kiln body of rotary kiln is parallel with level slope, whole kiln body is supported by supporting device, and it controls the blocking device of kiln. The transmission system has been set up not only main transmission but also auxiliary transmission device to guarantee that can still make the kiln body rotated slowly when the final drive power is cut off and prevent kiln body out of shape. Kiln head seal person who adopts clamshell seal, kiln tail equips with the contact-type sealinstallation of the axial, have guaranteed sealed dependability.
回转窑具有结构简单,运转可靠,生产过程容易控制等特点。
The rotary kiln has simple structure, reliable operation, and easy production process etc. characters.


一、干法回转窑Technical Data of Dry Process Rotary Kiln

规格(米 )
Specification(m)

Ф1.6/
Ф1.9
×39

Ф2.8
/Ф2.5
×44

Ф3.0
×48

Ф3.2
×52

Ф3.2
×50

Ф3.3
×50

Ф4.0
×58

Ф4.0
×60

生产能力(吨/天)
Capacity(ton/day)

70

300-
400

600
-700

1000

1000

1200

2000

2500

窑体斜度(%)
Slope of the kiln shell(%)

3.5

3.5

3.5

4

4

4

4

4

支承数(个)
No. of supporters

3

3

3

3

3

3

3

3

挡轮形式
Type of thrustroller

机械
Mecha
nical

机械
Mech
anical

机械
或液压
Mech
anica
l&Hyd
raulic

液压
Hydr
aulic

液压
Hydr
aulic

液压
Hydra
ulic

液压
Hydra
ulic

液压
Hydr
aulic

窑体转速
Rotatingspeed
of kiln

主传动(转/分)
Maindriving(r/min)

0.5 3
-3.38

0.445
-3.38

0.676
-4.6

0.36-4.6

0.36-4.6

0.36-4.6

0.56-4.6

0.6-4.6

辅助传动(转/小时)
Auxiliary driving(r/min)

 

4.75

9.36

5.71

6.5

5.61

6.5

6.1

主传动Maindriving

电动机
Elec
trical Motor

型 号 Model

JZT-
71-4

ZSN4-
225-21

Z2-101

ZSN4-280-091B

ZSN4-280-091B

ZSN4-280-091B

ZSN4-315-12

ZSN4-355-092

额定功率(千瓦)
Ratedpower(kw)

22

55

100

160

160

160

250

315

调速范围(转/分)
Speed regulation
range(r/min)

~1200

~1000

300-
1500

~1500

~1500

1500

~1000

~1000

额定电压(伏)
Rated voltage(V)

380

440

220

440

440

440

440

440

减速器Reducer

型 号 Type

JZQ7
50-1
-82

ZS145
-1-I

ZS145
-1-I

ZSY450-31.5-Ⅴ

ZSY450-31.5-Ⅴ

ZSY450-31.5

YNS-1110

YNS-1110

总速比
Totalratio

48.57

49-63

50

31.5

31.5

31.5

22.4

22.4

辅助动
Auxiliarydriving

电动机
Elec
trical Motor

型 号 Type

 

Y112M
-4

Y160
M-6

Y160M-4

Y160M-4

Y160M-4

Y180L-4

Y180L-4

额定功率(千瓦)
Ratedpower(kw)

 

4

7.5

11

11

11

22

22

调速范围
(r/min)Speed regulation range

 

1440

970

1460

1460

1460

1470

1460

额定电压(V)Rated
voltage

 

380

380

380

380

380

380

380

减速器Reducer

型 号 Type

 

ZL35
-11

ZL35
-5

ZSY160-31.5

ZSY160-31.5

ZSY160-31.5

NZS-352

NZS-352

总速比
Totalratio

 

22.4

11.2

31.5

31.5

31.5

45

45

总重(不包括耐火砖)(吨)
Total weight(excluding refractorybrick)(ton)

71

177

237

284.6

280.6

315

435

499.6

二、湿法回转窑Technical Data of Wet Process Rotary Kiln

规 格(米 )
Specification(m)

Ф3.1/
Ф2.5
×78

Ф3.0
×88

Ф3.0
×100

Ф3.3
×118

Ф3.5
×145

Ф4.0
×150

生产能力(吨/天)
Capacity(ton/day)

240

348

300

400

700

1000

窑体斜度(%)
Slope of thekiln shell(%)

3.5

3.5

4

3.5

3.5

3.5

支承数(个)
No. of supporters

4

5

5

6

6

7

挡轮形式
Type of thrust roller

 

 

 

液压
Hydraulic

液压
Hydraulic

液压
Hydraulic

窑体转速
Rotating speed of kiln

主传动(转/分)
Main driving(r/min)

0.5-1.5

-1.74

-1.74

-1.45

-1.38

1.62

辅助传动(转/小时)
Auxiliary driving(r/min)

2.85

3.24

3.26

3.26

2.6

3.98

主传动Maindriving

电动机
Electrical Motor

型 号
Model

ZSN4-
280-11

YTSP3
15M`-6

ZSN4-
280-0
91B

ZSN4-
315-071

ZSN
4-25
0-21B

ZSN4
-355-
092

额定功率(千瓦)
Rated power(kw)

90

90

110

125

90×2

280

调速范围(转/)
Speed regulation
range(r/min)

20-270

1000

1000

-750

1000

240-750

额定电压(伏)
Ratedvoltage(V)

440

380

440

440

440

440

减速器Reducer

型 号 Type

ZSY50
0-63

ZSY11
10-71

ZSY560
-特
ZSY
560-
Spec
ial

ZSY6
30-长
系列
ZSY6
30-LongS
pecia

ZSY165
-3-Ⅰ/
Ⅱ特
ZSY1
65-3-
Ⅰ/ⅡSp
ecial

YSND60-VIBL特
YSND60-VIBL Special

总速比 Total ratio

64.327

71

71

80

64.3

63

辅助传动
Auxiliary driving

电动机
ElectricalMotor

型 号 Type

Y160L
-6

Y160L
-6

Y160L-
6

Y180L-
6

Y160
M-6

Y18
0L-6

额定功率(千瓦)
Rated power(kw)

11

11

11

15

7.5×2

15

调速范围
(r/min)Speed regulationrange

970

970

970

970

960

970

额定电压(V)
Rated voltage

380

380

380

440

380

380

减速器Reducer

型 号 Type

ZL50

ZL50
-14-Ⅱ

ZL50-
14特
ZL50-
14Spe
cial

ZL60-
14长
系列
ZL60-14Long Series


ZL42.5-
14特
ZL42.5
-14Sp
ecial

ZL50-1
4特
ZL50
-14Spe
cial

总速比
Total ratio

64.327

31.16

31.16

31.16

30.53

31.5

总重(不包括耐火砖)(吨)
Total weight(excluding refractory brick)(ton)

370

390

530

792

916

1218



 
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